The five intelligent equipments are high-end CNC machine tools and industrial robots, additive manufacturing equipment (including 3D printing and welding), intelligent sensing and control equipment, intelligent detection and assembly equipment, and intelligent logistics and warehousing equipment. These five are not isolated from each other, but are interrelated, intertwined, and mutually infiltrated, so that they can truly become intelligent equipment and achieve intelligent manufacturing.
In the actual factory equipment, the following are essential: 1) warehouse, shelves (storage of raw materials and tools), 2) logistics (transport of materials from the warehouse to the processing station), 3) processing equipment (will raw materials It becomes a product), 4) a production line (how a single component becomes an integral product), 5) MES (Production Information Management System), in which processing equipment is the protagonist of the production process, and the robot is an important part of it because the robot It can be used as a connection between equipment in the production process or as a unit control system, which is very critical.
Second, robot automatic grinding technology
Industrial robots are widely used in actual production, such as loading and unloading, welding, machining, and assembly. The technologies that need to be used include intelligent sensing, intelligent detection, digital technology, and information management. Lin Qing told us in detail about one of the key aspects of processing - polishing, well-known, polished working environment and very harsh, and many conditions are required, so robot polishing is becoming more and more critical in the industrial manufacturing process.
There are many application scenarios for robot grinding technology, such as milling, polishing, weld processing, comprehensive cleaning of castings, and deburring. Compared with the four-axis and five-axis machining centers, the processing contents are similar, but the difference is that the four-axis and five-axis machines belong to the CNC machine tools, so their machining accuracy will be higher and the working range will be smaller. The working range of the grinding robot is relatively large, although the relative machining accuracy is low, but through some means, it can also meet the current processing requirements.
The characteristics of robotic automatic grinding technology are as follows:
1Intelligence: The robot automatically recognizes the workpiece shape deviation and performs online compensation on the preset path, that is, the robot intelligent trajectory planning - this is the grinding technology must be done, the most typical is the casting grinding, because the surface finish and shape of the casting are Not good enough, so its positioning accuracy is relatively poor, so it needs intelligence to correct its positional deviation.
2 Perception: In addition to executing preset commands, the robot system also has “force sense” and “visual” to provide sensory information for online adjustment of robot processing parameters. Vision is 3D vision, which detects the actual position of the workpiece and then positions it.
3 Efficient: High-speed spindles are used with special tools to improve machining efficiency and machining accuracy.
4 Expert Library: Establish a processing technology expert library for different materials, different types of workpieces, different processing techniques to improve programming efficiency.
Due to the wide range of application technologies involved in robotic automatic grinding technology, such as: force control technology, high-precision space 3D vision guidance system, digital technology, off-line programming technology, 3D vision - line laser scanning, establishment of polishing process expert library, etc.
The characteristics of robotic automatic grinding technology are as follows:
1Intelligence: The robot automatically recognizes the workpiece shape deviation and performs online compensation on the preset path, that is, the robot intelligent trajectory planning - this is the grinding technology must be done, the most typical is the casting grinding, because the surface finish and shape of the casting are Not good enough, so its positioning accuracy is relatively poor, so it needs intelligence to correct its positional deviation.
2 Perception: In addition to executing preset commands, the robot system also has “force sense” and “visual” to provide sensory information for online adjustment of robot processing parameters. Vision is 3D vision, which detects the actual position of the workpiece and then positions it.
3 Efficient: High-speed spindles are used with special tools to improve machining efficiency and machining accuracy.
4 Expert Library: Establish a processing technology expert library for different materials, different types of workpieces, different processing techniques to improve programming efficiency.
Due to the wide range of application technologies involved in robotic automatic grinding technology, such as: force control technology, high-precision space 3D vision guidance system, digital technology, off-line programming technology, 3D vision - line laser scanning, establishment of polishing process expert library, etc.
Third, digital technology and application examples
Regarding digital technology, Lin Qing used a specific case to tell us about its application. Digital simulation technology is a research direction of SINOMACH. Lin Qing site specifically showed us a simulation manufacturing line of one smart factory. It includes stereo library, inbound and outbound management, AGV, virtual machining (machine processing), laser engraving, 3D visual size detection, 2D visual character detection, robot assembly line, and central control room, all of which form a smart factory. Among them, the technology used in the central control room is the IMES system independently developed by SINOMACH.
The whole system will be applied to intelligent robot technology, intelligent library and logistics technology, intelligent sensing - visual inspection and online testing, intelligent assembly technology, production line digital technology, wireless communication and remote operation and maintenance, education and training platform and other technologies. The most important of these is the production line digitization technology, which can simulate the operation process of the entire production line while the equipment is stopped, and can be synchronized with the equipment when the equipment is running. This is called “digital twin technology”. The education and training platform can also be trained on-site and remotely. In terms of information technology, in addition to the IMES system, kanban pull technology, intelligent dispatch system, line side library, production line data technology analysis, and digital monitoring technology are also used. For such a complete production line, SINOMACH has already established two, in Guangzhou and Suzhou respectively.
Yihong abrasives | Sanders flap disc | Sanders flap wheel | Sanders abrasive belt
Flap Wheel | Abrasive Belt | Raw Material | Flap Wheel with Shank
Copyright ©Henan Sanders Abrasives Co.,Ltd All Rights Reserved. Technical Support By Yihong Century Network Technology Co., Ltd. Sitemap